Solutions

  • Solutions
  • Smart Manufacturing Vision
PROBLEM Problem Statement
Is Your Inspection Enough?

Today's manufacturing floors are confronting the limits of inspection quality.
As skilled workers decline and ultra-fine processes such as HBM and 3D stacking expand, micro-defects at the 0.5mm level can no longer be detected by the naked eye. The risk of defective products escaping and the loss of quality competitiveness are both increasing.

  • ISSUE 01
    Visual Inspection Fatigue & Variance

    Human error causes inconsistent quality and defect leakage.

  • ISSUE 02
    Detection of 0.5mm
    Micro Defects

    Tiny defects are difficult detect visually, posing critical quality risks in HBM
    processes.

  • ISSUE 03
    Disconnected Inspection Records

    Poor inspection data management and
    lack of MES integration hinder quality
    traceability.

  • ISSUE 04
    Vulnerability to Environmental Factors

    Vibration and lighting fluctuations can
    compromise inspection stability and
    accuracy.

  • ISSUE 05
    High Cost of Foreign Equipment

    Reliance on expensive foreign equipment results in high installation and maintenance costs.

  • ISSUE 06
    Inefficiencies from Per-Model Jigs

    Dedicated jig changes for each model reduce productivity and flexibility in multi-product manufacturing.

Result Higher Defect Risks Quality Decline Productivity Loss
SOLUTION AI-Powered Inspection
Automating and Advancing Manufacturing Inspection

PentaGate is an AI Vision Inspection Solution that integrates vision imaging, AI analysis,
equipment control, and data management into a single platform. By automating every
stage of the inspection process, it delivers consistent, variance-free quality inspection.

  • Precision AI Defect Detection

    By applying a parallel architecture of Auto Encoder + Patch-based
    CNN Anomaly Detection, anomalies are identified through training
    on normal images alone. No micro-defect is missed — including
    scratches, dents, and stains down to 0.5mm.

    01
  • Industrial High-Resolution Vision

    Delivers an ultra-precision inspection environment using a 31.4MP
    (6464×4852) CoaXPress camera with 25㎛ resolution. Stable
    performance is ensured by NVIDIA RTX 4080/4090/5090 GPUs
    and Intel Core i9 24-core processors.

    02
  • Field-Friendly Integrated UI

    All inspection processes — from robot control and real-time
    dashboards to barcode scanning and MES integration — are managed
    on a single screen. A field-ready UI is provided so that even non-expert
    workers can use it intuitively.

    03
  • Flexible Multi-Product Handling

    Modular jigs and recipe management features enable immediate
    response to model changes. High operational efficiency is
    maintained even in high-mix, low-volume production environments.

    04
  • Localization & Cost Efficiency

    A domestic alternative solution that delivers equivalent performance
    at 1/5 to 1/10 the acquisition cost of expensive foreign inspection
    equipment. Rapid maintenance and technical support are also provided.

    05
PROBLEM CHALLENGES
Verified Industrial Specifications

PentaGate is composed of industrial-grade hardware and AI algorithms that fully satisfy
the precision, processing speed, and stability requirements demanded in manufacturing
environments.

Category Item Specification
Vision System Camera Resolution 31.4MP (6464 × 4852)
Interface CoaXPress High-Speed Transfer
Resolution 25㎛ (Ultra-Precision Level)
Shutter Type Global Shutter
Computing Hardware GPU NVIDIA RTX 4080 / 4090 / 5090
CPU Intel Core i9 24 Cores or More
Memory 64GB / 128GB DDR5
AI Algorithm Core Technology Auto Encoder + Patch-based
CNN Anomaly Detection
Inspection Accuracy 95%
Recall Rate 99%
EFFECT BENEFITS
The Changes We Deliver

By adopting PentaGate, quality, productivity, cost, data management, and workforce
operations across manufacturing inspection processes are comprehensively improved.

Area BEFORE AFTER
Quality Per-Worker Variance · Defect Leakage Inspection Accuracy 95% · Recall Rate 99%
Productivity Bottlenecks from Repetitive Inspection Inspection Time Reduced by 20–30%
Cost Dependence on Expensive Foreign Equipment Acquisition Cost at 1/5 to 1/10 the Level
Data Disconnected Inspection History · No Traceability MES/ERP Integration, Real-Time Quality Tracking
Workforce Reliance on Skilled Workers · Worsening Labor Shortage Accurate Quality Assessment Even by Non-Expert Workers
Flexibility Line Stoppage During Model Changeover Immediate Response with Modular Jigs & Recipes
APPLICATION | INDUSTRIES
Semiconductor

HBM Heater & Package Inspection

Machining

Dimensional Inspection

Steel

Surface Quality Inspection

Logistics

Inbound & Outbound Inspection